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Mor-Infrared Ceramic Infrared Heating Elements

  • 96% infrared energy efficient.
  • Maximum temperature of 1292F (700C.)
  • Heating wire embedded into flat or concave shaped heater creates infrared in either focused or parallel rays.
  • 12 month warranty against burnout. (Estimated life in excess of 10,000 operational hours.)
  • and UL UL listing is optionally available. (UL-USA and UL-Canada) (up to 240 Volt only)
  • CE In compliance with all implemented EU requirements.
  • Watt densities vary from 6.45 w/in2 to 38.71 w/in2 (1 w/cm2 to 6 w/cm2.)
  • Ceramic tubes over power lead wire within mounting tower increases the dielectric strength between the lead wire and mounting clip preventing a potential fault to ground.
  • Two piece mounting clip is supplied with each heater ordered.
  • Pin terminals Pin terminals are standard.
  • Ring terminals Ring terminals optional.

Reflectors and Panels:
Ceramic heaters are placed in a variety of reflectors to be used individually or as multiples in panels.


Thermocouples:

  • Replaceable (Type J or K) spring-loaded interchangeable thermocouple.
                thermowell boreRequires optional thermowell bore.
  • (FRK), cast-in "fast-response" (Type K) thermocouple (FRK), cast-in "fast-response" (Type K) thermocouple

Technical Information:

ALEX Reflector Installation & Maintenance Instructions

Adobe Acrobat Reader (You must have the free Adobe Acrobat Reader plug-in.)

 
Technical Manual Covering Forms of Infrared Heat, Radiant Emission Patterns, Panel Design, Infrared Heating Basics, Infrared Energy, Emissivity, Electromagnetic Radiation, Infrared Spectrum, Stefan-Boltzmann Law, Planck's Law, Wien's Law, Surface Temperature and Radiation Emissions, Emitter Surface Temperature, Spectral Absorption Curves, Physical Properties of Materials, Reference Data, Estimating Power Requirements, Thermoforming and Water Evaporation.

Applications
Almost anywhere a non-contact heat source is needed, including heating, curing, cooking, and drying.  Though ceramic, the elements are fairly rugged and are more durable than quartz, and cleaning is easy, with their splash-proof, non-corrosive, glazed finish, which also makes them the ideal choice for use in food handling, medical facilities, or other antiseptic applications.  The large variety of sizes, shapes, and watt densities allows ceramic elements to be highly useful in zoning arrangements such as plastic thermoforming where complex heating patterns are needed.

Private Labeling
Private labeling with the customers name and part number in black ink, is available.


FT (Full Trough Emitter)

Recommended distance of 8" (200mm) to material being heated.
Suitable for 90% of normal applications

Drawing of FTE Ceramic Infrared Heater
Click here for a larger image


HT (Half Trough Emitter)

Recommended distance of 8" (200mm) to material being heated.

Drawing of HTE Ceramic Infrared Heater
Click here for a larger image


HS (Half Square Emitter)

Recommended distance of 4" (100mm)

Drawing of HSE Ceramic Infrared Heater
Click here for a larger image


Optional Controls and Accessories:
Payne Controls Company 18TP-1-15, 120 Volt, Variable Voltage Control. Portable solid state power control, single-phase, 50/60 Hz input, 15 amp fuse, 6 foot plug & cordset.   All solid state construction.  Lighted on/off rocker power switch.  270 turn potentiometer variable control of output voltage: 0-95% of input. On-board "2 millisecond" fuse self- protection. Payne Controls Company 18TP-2-15, 240 Volt, Variable Voltage Control. Portable solid state power control. single-phase, 15 amp fuse, 6 foot plug & cordset. 3600 watts @ 240 volts (maximum rated voltage).  All solid state construction.  Lighted on/off rocker power switch.  270 turn potentiometer variable control of output voltage: 0-95% of input. On-board "2 millisecond" fuse self- protection.

Payne Controls Company 18TBP-1-15, 120 VAC Input, Variable Temperature Controller adjusts heat output from 0-100%. 0-118 VAC Output, 50/60Hz.

Payne Controls Company 18TBP-2-15, 240 VAC Input, Variable Temperature Controller adjusts heat output from 0-100%. 0-235 VAC Output, 50/60Hz (Also for 220/230 VAC Input)

Chromalox CH Infinite Control Mechanism. Up to 15 Amps on 120 or 240 Vac. (1,800 & 3,600 Watts)  0-100% of wattage with infinite control over the first 50% of total wattage.  Energized continuously in HI position, at other settings it delivers selected input level under control of a simple bimetal timer.
Chromalox VCF Percentage Timing Input Controller.   Flush mounted controller.  Motor Driven Cycling Device, 115 & 230 Vac, 20 & 25 Amp Capacity.  Percentage timing can be set to energize a heater for a chosen percentage (4-100%) of a preset 15 or 30 second cycle. Chromalox 1601E 1/16 DIN Digital Temperature Control with Configuration Port.  Built-in Programming Port for Remote for OEM Fast Configuration. Programming w/o Internal Hardware Switch. SMART Self-Tuning with Fuzzy Logic. Heat, Cool or Heat/Cool Control Capability. Universal Inputs TC, RTD. Soft Start Power Limiting on Power-Up
Chromalox 1603E Digital 1/16 DIN Temperature Control with Configuration Port. Built-in Programming Port for Remote for OEM Fast Configuration.  Programming w/o Internal Hardware Switch.  SMART Self-Tuning with Fuzzy Logic.  Heat, Cool or Heat/Cool Control Capability. Universal Inputs TC, RTD. Soft Start Power Limiting on Power-Up Chromalox 1604 1/16 DIN Temperature Control, Dual 4-Digit Display of Process and Setpoint, Three Outputs, Heater Breakdown Current Monitoring Alarm, Universal Inputs: TC, RTD, Voltage and Current, SMART Self-Tuning with Fuzzy Logic, Soft-Start Power Limiting on Power-Up.
Chromalox 2110 1/4 DIN Temperature Control. 10 Amp Solid State Relay, 20 Amp Mechanical Relay, J, K Thermocouple, or RTD Selectable Inputs. Chromalox 2104 1/4 DIN Digital Temperature and Process Controller.  Dual PID & Fuzzy Logic Control, Control Loop Protection, Five Outputs-Control, Alarm or Event. Universal Sensor Inputs: TC, RTD, Voltage and Current. Switching Power Supply 100-240 Vac or 12-24 Vac/Vdc, 50/60 Hz.
Chromalox 3101 1/4 DIN High/Low Digital Limit Controller.  Compact, fully programmable high or low limit controller.  One High/Low Limit Control Output.  Peak Temperature Display, Universal Sensor Inputs, Switching Power Supply 100-240 Vac or 12-24 Vac/Vdc

Terminal Blocks Make wiring connections to heaters efficient and easy with a touch safe design.  1, 2, 3 or 4 Pole, 5-15 Amps.

Avatar Instruments SCR Power Controllers.  High performance proportional controls for industrial electric heaters: 10 - 600 Amp, 24 - 600 volt, Single or three phase. Infrared Sensors Non-contact temperature detection.   Pre-Calibrated Infrared Thermocouples, Stainless Steel, Mounting holes with screws, Airpurge/Aircool

Electrical Power Wire MG and TGGT sizes 4 gauge through 22 gauge, 600 volt, 842F (450C), fiberglass overbraid.

Thermocouple Wire 20 gauge, thermocouple grade stranded wire and extension grade wire

  Ceramic Wire Connectors. A cone connector for high temperature applications.  Ribbed design for easy use. Used in electrical, heating and cooking appliances. Large skirt opening permits fast wire entrance during hand or power drive assembly
Rated 300 volts maximum. Listed as pressure type connectors for joining solid and/or stranded wire
Protective Sleeving (Fiberglass) Secondary insulation of electrical wires in high temperature applications. Fiberglass Protective Sleeving (Very High Temperature, Heat Annealed). In temperatures as high as 1200F

Insulation (Ceramic Fiber) Alumina-silica insulation. 1" or 1/4" thick x 48" wide for use in infrared panels. Exceptional handling strength, while being flexible and lightweight. It is rated to 2300F (1260C.)

   

How to order ceramic heaters:

Example Catalog #
FT-650-240-0-L6-WH-0
This designates: FT Size - 650 Watt - 240 Volt - No thermocouple or Thermowell - 6" Leads - White Glaze - Standard Pin Terminals

Example Catalog #
FT-1000-277-FRK-L8-Y-R
This designates: FT Size - 1000 Watt - 277 Volt - FRK thermocouple - 8" Leads - Yellow Glaze - Ring terminals


Custom Heaters:

Manufacturing time: typically ships in 3 weeks

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We are a distributor of infrared heaters. Always consult manufacturers installation instructions for proper installation of the products or systems shown on this website. © Copyright 1999-2013 Mor Electric Heating Assoc., Inc.

MOR ELECTRIC HEATING ASSOC., INC.
5880 Alpine Ave. NW - Comstock Park, MI 49321  USA
Tel 616-784-1121 - 800-442-2581 - Fax 616-784-7775
E-mail: sales@infraredheaters.com

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